Reliability-Centered Maintenance (RCM) in Cement Manufacturing Plants

Abstract

Reliability-Centered Maintenance (RCM) is a systematic approach used to determine the maintenance requirements of physical assets in their operating context. In cement manufacturing plants, where equipment reliability is critical for continuous production, RCM offers a structured methodology to optimize maintenance strategies, reduce downtime, and enhance operational efficiency. This research paper explores the application of RCM in cement manufacturing plants, focusing on its implementation, benefits, and challenges. A case study approach is adopted, using realistic data to analyze the impact of RCM on critical equipment such as kilns, crushers, and mills. The results demonstrate significant improvements in equipment reliability, cost savings, and production efficiency. The paper concludes with recommendations for successful RCM implementation in cement plants.