Mathematical Analysis for Optimizing Electro Discharge Machining Parameters and Enhancing Hastelloy Machining Efficiency

Abstract

This study investigates the process parameter optimisation for Hastelloy electro discharge machining (EDM). The goal of the research is to increase machining accuracy and efficiency by precisely changing the EDM process factors. The most important variables affecting tool wear, surface quality, and material removal rate are identified. In order to improve the machining performance for Hastelloy components, the research highlights the importance of factors including discharge current, pulse duration, electrode material, and dielectric fluid properties. The study's conclusions give important information about how to improve EDM procedures for this tough, corrosion-resistant hastealloy. Extensive research is conducted into the features of tool wear and their connection to process parameters in an effort to increase tool life and reduce manufacturing 
costs. The findings of this research offer useful data for optimising the efficiency of the Hastelloy EDM process in terms of both money and time. The growing need for high-performance components in industries including aerospace, chemical, and nuclear engineering is being addressed by this study, which intends to lay the groundwork for the development of efficient and environmentally friendly machining practises for Hastelloy. To do this, one must get a thorough comprehension of the interrelationships between the various process parameters.